Making – Ben Craven

Pints

Although we live in a 3D world, we aren’t always very good at judging the volumes of things. A few years ago I had the idea of exploring our (mis)judgements of volume by making a collection of differently-shaped objects, all of which had a volume of a pint. I didn’t do anything about it at the time, but when I discovered recently that Pint of Science in Glasgow was holding Creative Reactions, an art exhibition, I decided to take the hint and get to work.

Cuboids

These cuboids all have a volume of a pint.

Optimal shapes

These shapes not only have a volume of a pint, but they are all optimal in terms of surface area:

Of all the cuboids with a volume of a pint, a cube has the smallest surface area.
Of all the cylinders with a volume of a pint, a cylinder whose height and diameter are equal has the smallest surface area.
Of all the cones with a volume of a pint, a cone whose height is the square root of 2 times its base diameter has the smallest surface area.

And of all solid shapes with a volume of a pint, a sphere has the smallest surface area.

I made the cylinder, sphere and cone on a lathe, and the sphere on a bandsaw.

A quiet pint

Here we have the lowest (most distal) pint of my arm and hand about to pour a pint of beer into the front pint of my face. All the beer-glass shapes are casts of the interiors of pint glasses. I was slightly disappointed by the beer-glass casts; I was hoping that they might seem strikingly small compared to the actual filled beer glasses, but they don’t.

Casting was a new venture for me. My thanks to Amy Grogan and Alys Owen of the casting workshop at Glasgow School of Art for their help and advice.

My thanks also to Laura McCaughey, Marta Campillo Poveda, and Danielle Leibnitz, who organised the exhibition.

A pint of my face.

A machine full of noises

Sarah Kenchington and I made this machine for the Full of Noises festival in Barrow-in-Furness in August 2018.

Sarah designed and made the bicycly bits that raise the table-tennis balls from the pit into the hoppers at the top, and I made the two devices that the balls descend through on their way to the cow bells and glockenspiel.

The complete machine also included other noise-making devices and an exercise-bike powered drive system, both made by Sam Underwood. It was housed in a greenhouse. Here’s a video of the whole thing in action at Full of Noises.

We shot the video in this post in a hurry on a dark damp Tuesday morning before packing the machine up to take it to Barrow, so it comes with apologies for the poor lighting in places.

The peg board (Galton board) that appears from 1:13 to 1:31 is an established classic (see below if you want to make one). The swinging-ramp ball-feeding device (2:09 to 2:18) is a revival of something I designed for the Chain Reactor.

What’s new from me is the arrangement for feeding the balls from the wire chute into the swinging-ramp assembly (1:56 to 2:18). Its operation should be clear from the video, except perhaps for one detail. Because this device may jam if it tries to collect a ball that has not quite arrived at the bottom of the wire chute, and because the timing of the arrival of the balls is erratic, it’s necessary to maintain a queue of balls in the chute to guarantee that there’s always a ball in place at the bottom to be collected. To achieve this, we arranged that the average rate of ball delivery into the chute (determined by the number of spoons on the bicycle chain) was greater than the rate of collection of balls out of the chute, and had an overflow route for the excess balls. Once three balls have accumulated in the chute, any further balls are diverted back into the ball pit (2:30-2:40).

Sarah and I are very grateful to Edinburgh Tool Library for the use of their Portobello workshop, and to Bike for Good and Magic Cycles for donating bicycle parts.

Making the Galton board

Chris Wallace and I discovered while making the Chain Reactor that the horizontal spacing of the pegs on a Galton Board is important. If the spacing is too great, a ball that sets off rightwards will tend to keep going rightwards, and vice versa. To get good randomisation, the ball should rattle between each pair of pegs, and to get this to happen, the gap between the pegs should be only slightly greater than the diameter of the balls. This in turn means that the pegs need to be precisely placed to avoid there being pairs of pegs that don’t let the balls through at all.

In that project we achieved the necessary precision by making the position of each peg (a bolt) adjustable, but with something like 100 bolts, this difficult job was very tedious and sorely tried Chris’s patience.

This time round, I developed a system that let me get every hole in the right place first time. Firstly, I cut the board into four strips so that all parts of it were accessible to a pillar drill. This guaranteed that every hole was accurately perpendicular. Secondly, I made a drilling jig (top right) to get the hole spacing correct. After drilling each hole, I put the peg (the bolt on the right-hand part of the jig) into the just-drilled hole, and the drill for the next hole into the drill hole on the left-hand part of the jig. The spacing between the peg and drill hole is adjustable using the long bolt. Thirdly, I made a large custom table for the pillar drill (bottom right), with a fence arrangement so that each row of holes was straight.

When I was doing the drilling, the only measurements I had to make were to get the first hole in each row in the right place with respect to the previous row. It took me a few hours to perfect the drilling arrangements, but then only an hour or so to drill 90 holes, all exactly where I wanted them.

Lilac chaser

The lilac chaser is a remarkable visual phenomenon that is normally seen as a computer animation. Dr Rob Jenkins of York University wanted to show people that the effect works with real, honest-to-goodness, physical lights, so he asked me to make him the equipment to do this. The video below shows you how the apparatus works. Note that the limitations of my camera mean that the effect is not as strong in the video as it is in real life.

I used an Arduino microcontroller board to control the LEDs.

One useful technique that I developed here was a way of producing an an even spot of light from an LED. Diffused LEDs give an even spread of light but send light in all directions, which is wasteful if you want only a small bright spot. Clear LEDs are available which direct the light in quite a narrow beam, but the distribution of light is very uneven. I found that shining the light from a clear LED down a short white tube, about 10 mm internal diameter and 60 mm long, did a very good job of producing a sharp-edged even spot on a piece of tracing paper placed at the end of the tube. I assume that the many reflections inside the tube thoroughly mix up the light. I found the tubing in the plumbing section of a hardware shop, and lightly roughened the inside of it using fine sandpaper.

To get a spot with a blurred edge, I placed a second tracing-paper screen a short distance away from the end of the tube. By varying the distance of this screen I was able to vary how blurred the patch of light on it was.

Irregular, but not random

In a previous post I showed some examples of irregular polyhedra that I’ve been making out of paper. These polyhedra were all based on points distributed quasi-randomly over a sphere. At each point, my program placed a plane tangent to the sphere. The result of the intersection of all of those planes was an irregular polyhedron.

The 47-hedron in the picture above was made in a rather different way. It’s certainly irregular, but the process that created it was not at all random. As in the previous polyhedra, the starting point was a sphere with a number of points distributed over it. But this time, the points were placed according to a simple and perfectly regular rule.

Imagine you you draw a line from one pole of a sphere to the opposite pole, winding sort-of-helically around the sphere. Then place a number of points at exactly equal spacings along this line. In the examples below, there are 43 points.

If your quasi-helix had 2.5 turns, the result would look like the diagram on the right. The numbers are where the points are placed on the imaginary sphere; the resulting polyhedron is also drawn. The helical structure is very clear, but notice the irregularity of the faces: for example, the lower edges of faces 26, 27, and 28 are all different. This is because the radius of the quasi-helix is not constant, so turns of the helix near the poles will have fewer faces on them than turns near the equator, which means that the way the numbers on one turn line up with the numbers on the previous and subsequent turns keeps changing.

If we increase the number of turns in the quasi-helix to 5, the helical structure is still clear:With 7.5 turns in the quasi-helix (below), adjacent-numbered faces are now so far apart that the faces on the turns above and below them are starting to intrude into the spaces between them. See, for example, how faces 27 and 28 are almost pushed apart by faces 19 and 35.By the time we have 10 turns (below), consecutively-numbered faces are so far apart that faces from the turns above and below often meet between them, making the helical structure hard to discern (see, for example, how faces 34 and 22 squeeze in between faces 28 and 29). The polyhedron is beginning to look quite irregular, but note that consecutively-numbered faces are still more similar to each other than they are to the other faces.

The 47-hedron on the right (same as at the top of the post) was based on a quasi-helix with about 12.5 turns. At first sight, it looks quite random, and it’s certainly irregular, but there are still visible similarities between faces if you look hard enough. Compare, for example, the mid-blue and light-blue faces at roughly 10 o’clock and 2 o’clock respectively. And what about the dark-blue and very dark-blue faces just below the centre? One looks suspiciously like a rotated version of the other – and it is! In fact the whole polyhedron has an axis of 180° rotational symmetry. This suprised me when I spotted it, but it shouldn’t have. A helix has 180° rotational symmetry (turn a corkscrew upside down and it looks the same) so it’s inevitable that shapes based on a helix will have that symmetry also.

Most irregular

It’s a remarkable fact that there are only five regular convex polyhedra, that is, solid shapes whose flat faces are all identical regular polygons. The most familiar example is the cube, with 6 identical square faces. There are other, less regular but still orderly polyhedra, such as the truncated icosahedron, seen in a bloated form in some footballs.

But what, I wondered, about truly irregular polyhedra, where every face is a different irregular polygon? What would they look like? Last January I set out to make some and find out.

My irregular polyhedra are all based on spheres. Imagine placing a number of dots on a sphere. At each dot, let there be a plane just touching the sphere. These planes will all intersect each other, and if we remove the parts of each plane cut off by the neighbouring planes, we’re left with a polyhedron, with one face for each dot that we placed on the sphere. The nature of this polyhedron depends upon how the points are distributed over the sphere. In the polyhedra shown here, the placement of dots was random but subject to certain constraints.

I wrote some software that allowed me to choose how many faces I wanted, and to regulate how evenly spread over the sphere the dots were. I could preview the resulting polyhedron, and when I saw one that I liked, the program produced a set of images of the faces of the polyhedron, with numbered tabs on them. Then all I had to do was print them, cut them out, fold the tabs, and glue them all together. This is not a task for the impatient: the 83-hedron at the top took about 3 days.

The polyhedra shown here differ principally in how evenly the dots were spread over the imaginary internal sphere. After randomly placing the dots, the program simulated repulsion between them (as if they were electric charges). The longer this repulsion process went on, the more evenly distributed the dots became. For the 29-hedron, no repulsion process was done, and for the 43-hedron, the process was allowed to continue until the dots stopped moving; presumably this is now (in some undefined sense) as regular as a 43-hedron can get.

very irregular small — 29-hedron (about 30 cm across)

For the 29-hedron (right), I took advantage of the four-colour map theorem, which tells me that if I want to colour the faces such that no two neighbouring faces have the same shade, 4 shades of card are all I need. I leave it to you to convince yourself that if this theorem is true for flat maps, it must be true for maps on balls too. (If you don’t see where maps come into it, think of each face of the polyhedron as a country on a political map.)

None of this would have happened had it not been for a visit to Jenny Dockett to talk about her Illuminating Geometry project. It was while talking to Jenny that the idea for making irregular polyhedra came to me.

art walk polyhedra. — Exhibition at Porty Art Walk

In 2015 I exhibited these polyhedra, and others, at Mini Maker Faire and Porty Art Walk in Edinburgh.

I wrote the software in Python. The internally-illuminated shapes are made out of layout paper (very thin paper), and the 29-hedron is made of thin card. I used UHU Office Pen glue (not to be confused with UHU Pen glue). This glue doesn’t wrinkle the thin paper, and dries at about the right speed, but has proved to be somewhat unreliable in humid weather.